Baseplate Mounted Rotary Lobe Pump

Baseplate Mounted Rotary Lobe PumpBaseplate Mounted Rotary Lobe Pump
Baseplate Mounted Rotary Lobe PumpBaseplate Mounted Rotary Lobe Pump
Baseplate Mounted Rotary Lobe PumpBaseplate Mounted Rotary Lobe Pump
Baseplate Mounted Rotary Lobe PumpBaseplate Mounted Rotary Lobe Pump

The TR series rotary lobe pump is built upon a time-tested modular fluid engineering philosophy. This positive displacement pump functions by isolation of the fluid chamber from the primary mechanical transmission. This structural arrangement makes the series highly effective for moving abrasive slurries, high viscosity materials, and shear sensitive chemical components.

Operational adaptability serves as the foundation of this equipment line. The internal geometry features a completely crevice-free design to fulfill modern industrial cleanliness protocols. The open structural design allows engineers to customize individual drive components rather than relying on a rigid pre-assembled setup.

Independent Component Placement and Structural Benefits

The technical identity of the TR series comes from its split-frame layout. In this configuration, the stainless steel pump head and the speed reduction gearbox are mounted as two separate mechanical units. These individual units are aligned manually and anchored onto a shared structural steel baseplate.

Mechanical Stress Isolation: Operating under wide temperature variations can introduce structural strain to fluid machinery. Having the fluid end separate from the gear drive prevents internal thermal expansion from affecting the motor bearings.

Shaft Alignment Flexibility: A premium flexible shaft coupling bridges the gap between the drive system and the rotor mechanism. This flexible component absorbs minute angular movements and parallel shifts during sudden torque spikes.

Independent Drive Customization: The separated structural framework allows facilities to install diverse motor styles easily. Engineers can swap a standard electrical motor for an air driven motor without rebuilding the pumping end.

Torque Distribution Across Baseplate: The extended horizontal baseplate absorbs heavy operational torque across a wider surface area. This mass distribution minimizes localized foundation vibrations and dampens ongoing hydraulic pulses inside the factory piping.

Convenient On Site Overhauls: Technicians can inspect or replace the flexible coupling inserts or independent shaft seals without disturbing the plumbing alignment. This accessibility shortens scheduled maintenance windows and reduces technical labor costs.

External Mechanics and Operational Accessibility

Industrial facilities require machinery that supports fast visual monitoring during continuous operation shifts. The open coupling area of the TR series allows maintenance teams to check shaft rotation stability instantly.

The exterior of the equipment uses high grade materials designed for harsh industrial washdowns. To maintain complete worker safety, each unit features a removable steel coupling guard around the rotating center. This design ensures the pump meets strict workplace safety codes while allowing quick manual access during system shutdowns.

Speed Selection Strategies and Operational Models

Controlling rotor velocity is essential to maintain precise volumetric output and avoid fluid separation. The TR series offers multiple mechanical and electrical drive setups to meet variable processing conditions:

The TR-ⅠVariable Speed Variant: This manual configuration incorporates a mechanical step-less speed variator with a protective stainless steel cover. Plant operators turn an external handwheel to modify displacement rates on the fly without digital controllers.

The TR-Ⅲ Constant Velocity Model: This basic configuration uses a fixed speed reducer to deliver uniform fluid movement. It serves as a durable, low maintenance option for standard transfer applications where fluid viscosity remains fully stable.

External Inverter Integration Options: The constant speed TR Three unit can also link up with detached digital frequency inverters. This electrical modification allows automated plant networks to regulate pump speed based on real time fluid sensor data.

Displacement Framework and Port Specifications

The TR machine family comprises multiple body configurations to handle varied production capacities across modern processing lines:

Compact Production Models: Smaller operations utilize model zero five or model one for precise fluid metering. Model zero five provides a displacement of zero point zero two eight liters per revolution, moving three hundred and thirty to sixteen hundred and fifty liters per hour through diameter twenty millimeter openings.

Mid Range Production Capacities: Medium scale facilities select frame size six or frame eight for everyday transfer loops. Model six delivers zero point two seven seven liters per revolution, producing fifteen thousand liters per hour through standard diameter fifty millimeter ports. Model eight shifts zero point four six five liters per revolution, supporting up to twenty two thousand five hundred liters per hour at a maximum discharge pressure of zero point nine megapascals.

Bulk Industrial Processing Scale: High volume manufacturing zones utilize heavy duty configurations like model eleven or model fourteen. Model eleven moves one point two eight liters per revolution through diameter eighty millimeter ports, achieving forty six thousand liters per hour. Model fourteen transfers three point five liters per revolution, yielding up to eighty four thousand liters per hour through diameter one hundred and twenty five millimeter ports.

Specification Guidelines and Component Customization

Selecting the appropriate TR pump configuration requires analyzing fluid chemistry, system pressures, and dynamic viscosity profiles:

Wet End Material Selection: The internal chamber and twin rotors are crafted from grade three hundred and four stainless steel for general processing, or grade three hundred and sixteen L stainless steel for aggressive chemicals and sterile pharmaceuticals. The design accommodates viscosities from zero point two centipoise up to one hundred thousand centipoise.

Mechanical Seal Configurations: Standard clean fluids use single mechanical seals, whereas abrasive or crystallizing liquids require double mechanical seals with external liquid flushing channels to keep the sealing faces clean. Sealing faces can be configured using hard alloy, silicon carbide, industrial graphite, or high purity ceramics.

Elastomer Compound Selection: Internal O-rings are matched to operational temperatures ranging from negative twenty to one hundred and fifty degrees Celsius. Material choices include durable fluoroelastomers, high temperature silicone, ethylene propylene diene monomer, and polytetrafluoroethylene.

Pipeline Plumbing Integration: Connecting the pump to facility piping is accomplished using sanitary tri clamps, male gas threads, industrial flanges, or plain welded ends to eliminate potential leakage paths.

Description

The TR series rotary lobe pump is built upon a time-tested modular fluid engineering philosophy. This positive displacement pump functions by isolation of the fluid chamber from the primary mechanical transmission. This structural arrangement makes the series highly effective for moving abrasive slurries, high viscosity materials, and shear sensitive chemical components.

Operational adaptability serves as the foundation of this equipment line. The internal geometry features a completely crevice-free design to fulfill modern industrial cleanliness protocols. The open structural design allows engineers to customize individual drive components rather than relying on a rigid pre-assembled setup.

Independent Component Placement and Structural Benefits

The technical identity of the TR series comes from its split-frame layout. In this configuration, the stainless steel pump head and the speed reduction gearbox are mounted as two separate mechanical units. These individual units are aligned manually and anchored onto a shared structural steel baseplate.

Mechanical Stress Isolation: Operating under wide temperature variations can introduce structural strain to fluid machinery. Having the fluid end separate from the gear drive prevents internal thermal expansion from affecting the motor bearings.

Shaft Alignment Flexibility: A premium flexible shaft coupling bridges the gap between the drive system and the rotor mechanism. This flexible component absorbs minute angular movements and parallel shifts during sudden torque spikes.

Independent Drive Customization: The separated structural framework allows facilities to install diverse motor styles easily. Engineers can swap a standard electrical motor for an air driven motor without rebuilding the pumping end.

Torque Distribution Across Baseplate: The extended horizontal baseplate absorbs heavy operational torque across a wider surface area. This mass distribution minimizes localized foundation vibrations and dampens ongoing hydraulic pulses inside the factory piping.

Convenient On Site Overhauls: Technicians can inspect or replace the flexible coupling inserts or independent shaft seals without disturbing the plumbing alignment. This accessibility shortens scheduled maintenance windows and reduces technical labor costs.

External Mechanics and Operational Accessibility

Industrial facilities require machinery that supports fast visual monitoring during continuous operation shifts. The open coupling area of the TR series allows maintenance teams to check shaft rotation stability instantly.

The exterior of the equipment uses high grade materials designed for harsh industrial washdowns. To maintain complete worker safety, each unit features a removable steel coupling guard around the rotating center. This design ensures the pump meets strict workplace safety codes while allowing quick manual access during system shutdowns.

Speed Selection Strategies and Operational Models

Controlling rotor velocity is essential to maintain precise volumetric output and avoid fluid separation. The TR series offers multiple mechanical and electrical drive setups to meet variable processing conditions:

The TR-ⅠVariable Speed Variant: This manual configuration incorporates a mechanical step-less speed variator with a protective stainless steel cover. Plant operators turn an external handwheel to modify displacement rates on the fly without digital controllers.

The TR-Ⅲ Constant Velocity Model: This basic configuration uses a fixed speed reducer to deliver uniform fluid movement. It serves as a durable, low maintenance option for standard transfer applications where fluid viscosity remains fully stable.

External Inverter Integration Options: The constant speed TR Three unit can also link up with detached digital frequency inverters. This electrical modification allows automated plant networks to regulate pump speed based on real time fluid sensor data.

Displacement Framework and Port Specifications

The TR machine family comprises multiple body configurations to handle varied production capacities across modern processing lines:

Compact Production Models: Smaller operations utilize model zero five or model one for precise fluid metering. Model zero five provides a displacement of zero point zero two eight liters per revolution, moving three hundred and thirty to sixteen hundred and fifty liters per hour through diameter twenty millimeter openings.

Mid Range Production Capacities: Medium scale facilities select frame size six or frame eight for everyday transfer loops. Model six delivers zero point two seven seven liters per revolution, producing fifteen thousand liters per hour through standard diameter fifty millimeter ports. Model eight shifts zero point four six five liters per revolution, supporting up to twenty two thousand five hundred liters per hour at a maximum discharge pressure of zero point nine megapascals.

Bulk Industrial Processing Scale: High volume manufacturing zones utilize heavy duty configurations like model eleven or model fourteen. Model eleven moves one point two eight liters per revolution through diameter eighty millimeter ports, achieving forty six thousand liters per hour. Model fourteen transfers three point five liters per revolution, yielding up to eighty four thousand liters per hour through diameter one hundred and twenty five millimeter ports.

Specification Guidelines and Component Customization

Selecting the appropriate TR pump configuration requires analyzing fluid chemistry, system pressures, and dynamic viscosity profiles:

Wet End Material Selection: The internal chamber and twin rotors are crafted from grade three hundred and four stainless steel for general processing, or grade three hundred and sixteen L stainless steel for aggressive chemicals and sterile pharmaceuticals. The design accommodates viscosities from zero point two centipoise up to one hundred thousand centipoise.

Mechanical Seal Configurations: Standard clean fluids use single mechanical seals, whereas abrasive or crystallizing liquids require double mechanical seals with external liquid flushing channels to keep the sealing faces clean. Sealing faces can be configured using hard alloy, silicon carbide, industrial graphite, or high purity ceramics.

Elastomer Compound Selection: Internal O-rings are matched to operational temperatures ranging from negative twenty to one hundred and fifty degrees Celsius. Material choices include durable fluoroelastomers, high temperature silicone, ethylene propylene diene monomer, and polytetrafluoroethylene.

Pipeline Plumbing Integration: Connecting the pump to facility piping is accomplished using sanitary tri clamps, male gas threads, industrial flanges, or plain welded ends to eliminate potential leakage paths.

Specifications

Frame Size05123456789101112131415
Displacement per Revolution0.0280.0570.0760.0950.1190.1730.2770.3480.4650.5230.6391.281.62.03.55.3L
Speed Range200-1000200-1000200-1000200-1000200-1000200-1000200-1000200-1000200-1000200-800200-800200-600200-600200-500200-400200-400
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)330-1650660-3300900-45001140-57001400-70002000-100003000-150003600-180004500-225005700-250007000-3000014000-4600017000-5100022000-6000042000-8400036300-127200L/h
Power0.550.550.751.11.52.2345.57.57.51111152237kw
Inlet & OutletDN20DN25DN25DN25DN32DN40DN50DN50DN50DN65DN65DN80DN80DN100DN125DN150
Max. Discharge Pressure0.60.60.70.70.80.80.80.80.91.01.01.01.21.21.51.5Mpa
05
Displacement per Revolution0.028L
Speed Range200-1000
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)330-1650L/h
Power0.55kw
Inlet & OutletDN20
Max. Discharge Pressure0.6Mpa
1
Displacement per Revolution0.057L
Speed Range200-1000
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)660-3300L/h
Power0.55kw
Inlet & OutletDN25
Max. Discharge Pressure0.6Mpa
2
Displacement per Revolution0.076L
Speed Range200-1000
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)900-4500L/h
Power0.75kw
Inlet & OutletDN25
Max. Discharge Pressure0.7Mpa
3
Displacement per Revolution0.095L
Speed Range200-1000
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)1140-5700L/h
Power1.1kw
Inlet & OutletDN25
Max. Discharge Pressure0.7Mpa
4
Displacement per Revolution0.119L
Speed Range200-1000
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)1400-7000L/h
Power1.5kw
Inlet & OutletDN32
Max. Discharge Pressure0.8Mpa
5
Displacement per Revolution0.173L
Speed Range200-1000
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)2000-10000L/h
Power2.2kw
Inlet & OutletDN40
Max. Discharge Pressure0.8Mpa
6
Displacement per Revolution0.277L
Speed Range200-1000
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)3000-15000L/h
Power3kw
Inlet & OutletDN50
Max. Discharge Pressure0.8Mpa
7
Displacement per Revolution0.348L
Speed Range200-1000
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)3600-18000L/h
Power4kw
Inlet & OutletDN50
Max. Discharge Pressure0.8Mpa
8
Displacement per Revolution0.465L
Speed Range200-1000
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)4500-22500L/h
Power5.5kw
Inlet & OutletDN50
Max. Discharge Pressure0.9Mpa
9
Displacement per Revolution0.523L
Speed Range200-800
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)5700-25000L/h
Power7.5kw
Inlet & OutletDN65
Max. Discharge Pressure1.0Mpa
10
Displacement per Revolution0.639L
Speed Range200-800
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)7000-30000L/h
Power7.5kw
Inlet & OutletDN65
Max. Discharge Pressure1.0Mpa
11
Displacement per Revolution1.28L
Speed Range200-600
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)14000-46000L/h
Power11kw
Inlet & OutletDN80
Max. Discharge Pressure1.0Mpa
12
Displacement per Revolution1.6L
Speed Range200-600
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)17000-51000L/h
Power11kw
Inlet & OutletDN80
Max. Discharge Pressure1.2Mpa
13
Displacement per Revolution2.0L
Speed Range200-500
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)22000-60000L/h
Power15kw
Inlet & OutletDN100
Max. Discharge Pressure1.2Mpa
14
Displacement per Revolution3.5L
Speed Range200-400
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)42000-84000L/h
Power22kw
Inlet & OutletDN125
Max. Discharge Pressure1.5Mpa
15
Displacement per Revolution5.3L
Speed Range200-400
Corresponding Flow Rate (At Zero Backpressure / Free Discharge)36300-127200L/h
Power37kw
Inlet & OutletDN150
Max. Discharge Pressure1.5Mpa

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